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GMP Manufacturing for Commercial Supply

GMP Manufacturing for Commercial Supply

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GMP Manufacturing

The Significance of GMP Manufacturing

Good Manufacturing Practice (GMP) is an aspect of quality assurance consisting of processes, procedures, and documentation. GMP ensures medicinal products are consistently produced and controlled to the quality standards appropriate to their intended use for humans or animals.

A stable and reliable supply of GMP-grade biologics is vitally important to all phases of a product’s lifecycle, including preclinical, phase 1, phase 2, phase 3, and commercial stages.

Keywords: cGMP manufacturing, cGMP production, large-scale production in cGMP facility, biologics manufacturing under cGMP standard, microbial fermentation, bacteria fermentation, yeast fermentation, purification

Application: Biopharmaceutical industry, human medicine, animal medicine, vaccine, recombinant large molecule biologics, biologics, biological reagent

GMP Manufacturing Services of Yaohai Bio-Pharma

GMP Manufacturing Capacity

  • 140L, 500L, 1000L, 2000L stainless steel stirred fermenters.
  • Corresponding centrifugation, high-pressure homogenization, and low/medium/high-pressure chromatography equipment.
  • Quality Control (QC) and Quality Assurance (QA) for drug substance on site.
  • Deliverables including all relevant documentation and GMP-grade drug substance supporting Investigational New Drug (IND)/ Clinical Trial Application (CTA) and Biologics License Application (BLA) / Marketing Authorization Application (MAA) filling, clinical study and commercial supply.
Types of Organisms

Bacteria (Escherichia coli)

Yeast (Pichia pastoris, Saccharomyces cerevisiae, Hansenula polymorpha)

Other Microorganisms that require Biosafety Level 1 (BSL-1) or Biosafety Level 2 (BSL-2) laboratories.

Types of Products

Recombinant subunit vaccines, virus-like particle (VLP) vaccines, nanobodies/ single-domain antibodies (sdAbs), antibody fragments, peptides, cytokines, growth factors, enzymes and other proteins, plasmid DNA (pDNA).

Service Details
Services Services Details
Technology Transfer Document transfer Process, formulation, analytical methods, and quality standard
Technical and compliance evaluation Evaluation of Man-Machine-Material-Method-Environment- Measurement; Evaluation of process, formulation, analytical methods, and quality standards.
Technology transfer implementation Manufacturing process and analytical transfer
Process validation 1~3 engineering batches to evaluate and confirm the process is robust.
Microbial Fermentation Confirmation before fermentation Evaluation of Man-Machine-Material-Method-Environment- Measurement
Preparation of fermentation system Preparation of culture medium and solution
Seed tank and fermenter sterilization
Fermentation manufacturing Seed cultivation
fed-batch fermentation
Induction and cooling
Crude Purification Confirmation before crude purification Evaluation of Man-Machine-Material-Method-Environment - Measurement
Manufacturing preparation Solution preparation
Crude purification of the product Collection and concentration of culture supernatant - optional
Collection and homogenization/lysis of microbial cells - optional
Collection and washing of inclusion body - optional
Purification Confirmation before purification Evaluation of Man-Machine-Material-Method-Environment - Measurement
Preparation of filtration and chromatography system Buffer solution preparation
Filler preconditioning
Purification manufacturing Inclusion body denaturation and renaturation - optional
Ultrafiltration, chromatography, enzyme digestion, modification or conjugation
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